Polyurethane Cervical Collar

Polyurethane Cervical Collar

Polyurethane (PU) is one of the core materials used in the manufacture of cervical collars. It has multiple advantages such as support, cushioning and adaptability. Its application form and function vary depending on the product type. Hard-type cervical collars often use a composite structure of PE board and polyurethane foam (foam), which can withstand a maximum pressure of 150N, does not deform and provides stable support. It is suitable for postoperative fixation of the cervical spine or the acute injury period. The soft type is mainly made of pure polyurethane foam material, with a low pressure tolerance (40N) and a soft texture. It is suitable for daily neck fatigue relief or light protection. In addition, tracheostomy-type and adjustable cervical collars also use polyurethane foam as a buffer layer, combined with PE board or SAR synthetic rubber to enhance structural stability, taking into account both fixation effect and wearing comfort.
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Julisheng New Materials: Professional Medical-Grade Polyurethane Cervical Collar Wholesale and Custom Solutions

 

Dongguan Julisheng New Materials Technology Co., Ltd., a polyurethane (PU) material application expert, specializes in providing global medical device wholesalers with clinically compliant, highly comfortable, and deeply customizable polyurethane cervical collars. With strict medical quality control, flexible production, and technical customization capabilities, we help wholesale customers enhance their supply chain competitiveness.

 

I. Core Product: Medical-Grade Polyurethane Cervical Collars

 

We produce polyurethane cervical collars that comply with the ISO 13485 medical device quality management system certification and are suitable for cervical spine fixation, postoperative rehabilitation, and trauma care.

 

Basis: The polyurethane material has passed biocompatibility testing, is allergen-free, and is suitable for direct skin contact (medical safety standards).

 

II. Core Product Features: Differentiated Value for Wholesale E-Commerce

 

1. Precise Support and Comfort

 

Features: A three-layer biomimetic structural design (memory foam lining + elastic PU frame + breathable outer layer) provides dynamic support and pressure distribution, minimizing the risk of pressure sores.

 

Basis: Liner density has been tested for pressure distribution (compliant with EN ISO 16840) and reduces pressure on bony prominences by an average of 30% (clinically validated data).

 

2. Breathable and Antibacterial Design

 

Features: Open honeycomb structure + antimicrobial coating improves breathability and inhibits common pathogens such as Staphylococcus aureus.

 

Basis: Material moisture permeability > 2500g/m²/24h (GB/T 12704 standard), antibacterial rate > 99% (ISO 22196 test report).

 

3. Lightweight and Easy Operation

 

Features: Overall weight < 180g (adult version), with Velcro + front closure, reducing medical operation time by 40%.

 

Basis: 35% lighter than traditional PE cervical collars (third-party laboratory data), and the closure structure has passed 5000 cycles of fatigue testing (ASTM F1831).

 

4. Radiolucent

 

Features: PU material eliminates metal interference, allowing for X-ray/MRI examinations without disassembly.

 

Basis: Material density <1.2g/cm³ (compliant with ASTM D792), ensuring image clarity (hospital clinical feedback).

 

III. Product Line Coverage: Meeting Multi-Scenario Needs

 

Providing a full range of solutions for different clinical scenarios:

 

Rigid Fixation: High-density PU support plate (flexural strength >50MPa) for postoperative fracture fixation (compliant with AS/NZS 4536).

 

Semi-rigid Rehabilitation: Adjustable flexion angle (0°-30°), suitable for cervical spondylosis recovery (according to rehabilitation medicine guidelines).

 

Pediatric Specialty: Modeled according to the child's cervical spine curvature to reduce the risk of neck compression (based on the "Pediatric

 

Orthopedic Diagnosis and Treatment Guidelines").

 

Ultra-Thin Nighttime: Less than 3cm thick, ensuring both sleep comfort and protection (user compliance increased by 60%).

 

IV. Customized Services (OEM/ODM): Your Dedicated Medical Solution

 

1. Structural Customization

 

Services: Adjust height, curvature, and load points based on clinical needs, and develop custom-shaped cervical collars (such as those for obese patients).

 

Basis: 3D scanning + CAD reverse engineering capabilities, prototype output within 72 hours (technical documentation available).

 

2. Material Upgrade

 

Service: We offer functional PU formulas such as flame retardant (UL94 V-0), waterproof (IPX7), and thermal memory foam.

 

Basis: We have our own materials laboratory and can issue SGS/TÜV testing reports (meeting European and American market access requirements).

 

3. Certification Support

 

Service: We assist with FDA 510(k)/CE MDR/ANSI certifications and provide comprehensive technical documentation.

 

Basis: We have successfully helped 12 export companies pass MDR audits (verifiable case studies available).

 

4. Flexible Supply Chain

 

Service: We support orders of 500 pieces with 15-day delivery and a guaranteed inventory capacity of 30,000 pieces.

 

Basis: Our Dongguan base is equipped with 10 automated production lines (capacity data is auditable).

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